Sensor Systems Non-contact Line-laser Sensor SurfaceMeasure1008S PRE 1579
2 Line-laser sensor providing stable measurements with simple operations System configuration (example) Th i s i s an e x amp l e o f t he s y s t em c on f i gu r a t i on o f Su r f a c eMe a s u re1008S . Va r i ou s o t he r s y s t em con f i gu r a t i on s a re a l s o a v a i l ab l e . Robot control (You can also configure the system using a stage, conveyor, or other drive mechanism) Master PC (Can also be connected to PLC*) SurfaceMeasure1008S Access the user interface via your Web browser to set up measurement conditions and judgement conditions. Encoder signal Ethernet Master cable * PLC protocol: Modbus TCP, EtherNet/IP, PROFINET
Product structure 3 (1) High-accuracy and environment-resistant sensor The sensor itself is guaranteed for an accuracy of 20 µm and a Z repeatability of 0.5 µm. It has also achieved the IP67 protection level, providing stable measurements. (2) Supporting automated measurement The SurfaceMeasure1008S can obtain the profiles and three-dimensional shapes of measurement workpieces at high speed (a maximum frame rate of 10 kHz) and make an automatic judgement inside the sensor. It is also equipped with a parts matching function that allows the measurement tool to be applied throughout, regardless of the orientations of the parts being measured. Measurements can be taken without performing alignment. (3) Simple operability The software supports intuitive operation and is built into the sensor (software installation is not required), so you can use it immediately after mounting. This line-laser sensor combines the optical technology and sensor technology of Mitutoyo. CLASS 2 blue laser High-accuracy cylindrical lens Collimating lens Camera lens Image sensor Laser diode Three product features
4 APPLICATION Automobile industry Panel gap inspection Rubber and tire industries T ire shape inspection Electric vehicle battery industry Cell assembly inspection Electrical and electronic industries Adhesive inspection Electrical and electronic industries Connector pin inspection Food industry Standard inspection of food, etc. OK NG
5 Powerful interface with excellent operability and functionality Easy-to-configure measuring system SOFTWARE Measurement tool Emulator - Pattern matching - Countersink Hole - OCR (Optical character recognition) - Gap & Flush - Groove - Size Various measurement tools such as these are available. Using the emulator makes it possible to consider measurement conditions or make an analysis with obtained data even when offl ine. Pattern matching Gap & Flush Countersink Hole Groove OCR Size - Excellent operability simply by using a mouse - Simple and intuitive interface - Web browser-based, no need to install software - Various built-in measurement tools - 2D and 3D data can be obtained
6 Specifications Order No. 553-100 Maximum measuring width 100 mm Measuring range 80 mm Working distance 80 mm Scanning error (1σ) *1 20 µm Frame rate Max. 10 kHz Laser class EN / IEC CLASS 2 (EN / IEC 60825-1: 2014) JIS CLASS 2 (JIS C 6802: 2014) Line laser Laser medium Semiconductor laser Wavelength 405 nm (visible) Max. output 2.2 mW Mass 650 g Operating environment Temperature 0 ºC to 40 ºC Humidity RH 20 to 80%, non-condensing Storage environment Temperature -30 ºC to 70 ºC Humidity RH 20 to 95%, non-condensing IP code IP 67 *2 Power supply (power consumption) 24 to 48 VDC (15 W) *1 Accuracy inspection environment: Temperature 20 ºC ± 1 ºC, Humidity 50%RH ± 10%RH Measurement workpieces: Specified reference ball for inspection (Φ30 mm) Inspection method: Determined by Mitutoyo-specified inspection method. The operating environment and the storage environment are different from the guaranteed accuracy environment. *2 Measuring accuracy may deteriorate if any water droplet or dust particle adheres to the optical path. SurfaceMeasure1008S External dimensions 21.2° 18.5 80 40 40 100 48 12 74 3×M4 depth 4.7 4×M3 depth 3.5 2×Ø4.4 19 56.5 34 80 12 23 13 20 80 110 81 4 71 5 16 15 46 30 20 21.2° 18.5 80 40 40 100 48 12 74 3×M4 depth 4.7 4×M3 depth 3.5 2×Ø4.4 19 56.5 34 80 12 23 13 20 80 110 81 4 71 5 16 15 46 30 20 • Measuring range • Mounting size Unit: mm Order No. Product Name Remarks 02AQL401 Master810 Accepting a maximum of 8 sensors 02AQL402 Master2410 Accepting a maximum of 24 sensors Sensor networking hub Master Master2410 In the multi-sensor system, this device is used for distributing power to sensors and synchronizing the sensors. Input: Power supply 24 to 48 V, Laser Enable input, Encoder input, External input
7 Specifications Sensor side M16 connector (Straight or 90° upward-pointing can be selected) Power supply side RJ45 (Connect to Master) Communication side RJ45 (Ethernet connection) Specifications Sensor side M16 connector (Straight or 90° upward-pointing can be selected) I/O device side Flying lead Communication Encoder input (2-phase square-wave signals Phase A, Phase B, Phase Z), Trigger input, Digital output, RS-485 output Specifications Sensor side M16 connector (Straight or 90° upward-pointing can be selected) Power supply side Flying lead Communication side RJ45 (Ethernet connection) Order No. Product Name Remarks 02AQL373 2 m Power and Ethernet Master 2×RJ45 ends 02AQL374 5 m Power and Ethernet Master 2×RJ45 ends 02AQL375 10 m Power and Ethernet Master 2×RJ45 ends 02AQL376 15 m Power and Ethernet Master 2×RJ45 ends 02AQL377 20 m Power and Ethernet Master 2×RJ45 ends 02AQL378 25 m Power and Ethernet Master 2×RJ45 ends 02AQL391 2 m Power and Ethernet Master 90deg 2×RJ45 ends, 90° connector 02AQL392 5 m Power and Ethernet Master 90deg 2×RJ45 ends, 90° connector 02AQL393 10 m Power and Ethernet Master 90deg 2×RJ45 ends, 90° connector 02AQL394 15 m Power and Ethernet Master 90deg 2×RJ45 ends, 90° connector 02AQL395 20 m Power and Ethernet Master 90deg 2×RJ45 ends, 90° connector 02AQL396 25 m Power and Ethernet Master 90deg 2×RJ45 ends, 90° connector Order No. Product Name Remarks 02AQL367 2 m Power and Ethernet 1×Open wire end, 1×RJ45 end 02AQL368 5 m Power and Ethernet 1×Open wire end, 1×RJ45 end 02AQL369 10 m Power and Ethernet 1×Open wire end, 1×RJ45 end 02AQL370 15 m Power and Ethernet 1×Open wire end, 1×RJ45 end 02AQL371 20 m Power and Ethernet 1×Open wire end, 1×RJ45 end 02AQL372 25 m Power and Ethernet 1×Open wire end, 1×RJ45 end 02AQL385 2 m Power and Ethernet 90deg 1×Open wire end, 1×RJ45 end, 90° connector 02AQL386 5 m Power and Ethernet 90deg 1×Open wire end, 1×RJ45 end, 90° connector 02AQL387 10 m Power and Ethernet 90deg 1×Open wire end, 1×RJ45 end, 90° connector 02AQL388 15 m Power and Ethernet 90deg 1×Open wire end, 1×RJ45 end, 90° connector 02AQL389 20 m Power and Ethernet 90deg 1×Open wire end, 1×RJ45 end, 90° connector 02AQL390 25 m Power and Ethernet 90deg 1×Open wire end, 1×RJ45 end, 90° connector Order No. Product Name Remarks 02AQL361 2 m I/O Open wire end 02AQL362 5 m I/O Open wire end 02AQL363 10 m I/O Open wire end 02AQL364 15 m I/O Open wire end 02AQL365 20 m I/O Open wire end 02AQL366 25 m I/O Open wire end 02AQL379 2 m I/O 90deg Open wire end, 90° connector 02AQL380 5 m I/O 90deg Open wire end, 90° connector 02AQL381 10 m I/O 90deg Open wire end, 90° connector 02AQL382 15 m I/O 90deg Open wire end, 90° connector 02AQL383 20 m I/O 90deg Open wire end, 90° connector 02AQL384 25 m I/O 90deg Open wire end, 90° connector Master cable Power and Ethernet cable I/O cable Cable for the connection between sensor and Master. Cable to supply and control power without using the Master for the sensor Cable to connect the external I/O device to the sensor Note: Sensors cannot be synchronized by the signals input to and output from each sensor through this cable.
Coordinate Measuring Machines Sensor Systems Vision Measuring Systems Test Equipment Form Measurement Digital Scale and DRO Systems Optical Measuring Small Tool Instruments and Data Management Whatever your challenges are, Mitutoyo supports you from start to finish. Mitutoyo is not only a manufacturer of top quality measuring products but one that also offers qualified support for the lifetime of the equipment, backed up by comprehensive services that ensure your staff can make the very best use of the investment. Apart from the basics of calibration and repair, M i t u t o y o o f f e r s p r o d u c t a n d m e t r o l o g y t r a i n i n g , as well as IT support for the sophisticated software used in modern measuring technology. We can also design, bui ld, test and del iver measur ing solut ions and even, if deemed cost-effective, take your critical measurement challenges in-house on a sub-contract basis. Find additional product literature and our complete catalog here. Mitutoyo Europe GmbH Borsigstraße 8-10 41469 Neuss Tel. +49 (0) 2137-102-0 info@mitutoyo.eu www.mitutoyo.eu Note: Product illustrations are without obligation. Product descriptions, in particular all technical specifications, are only binding when explicitly agreed upon. MITUTOYO and MiCAT are either registered trademarks or trademarks of Mitutoyo Corp. in Japan and/or other countries/regions. Other product, company, and brand names mentioned herein are for identification purposes only and may be the trademarks of their respective holders. © M I T U TOYO/ D 03 / 23 PRE 1579
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